What Kind Of Respirator Mask Do You Need For Surfboard Repairs

DIY board-building is ane of the most time-honored and creative aspects of surf culture. For a lot of salts, going deep into the garage and emerging with something that may or may not resemble a surfboard is a bucket lister of the surf experience. Imagine doing a fashionable mid-faced turn or making an impossibly fast department on a sled with your own signature on the stringer.

If y'all've been harboring the romantic notion of riding your own boards and are interested in dipping your toe into the realm of shaping, yous'd be wise to start by gathering some tools. We recently tracked downward shaper Jon Pyzel to go an thought of the essential instruments one would need in order to plow a bare into a board.

"Most people aren't making high-performance shortboards right out of the gate," says shaper Jon Pyzel, "They're getting into shaping by making fun, funky things, and for the nearly role, they all work. Shaping a fat fish or something that gets waves, you really can't screw information technology upwards."

Pyzel moved from Santa Barbara to the North Shore in the early 90s and began working in board factories, eventually starting his own characterization and having the skilful business sense in 1998 to make boards for a skinny six-yr-erstwhile kid who would 1 twenty-four hours morph into a World Champ. Today, he'due south among the world's most noted shapers.

We didn't go into glassing considering, well that gets complicated, simply it turns out you lot don't need a whole hell of a lot to simply shape up some foam. There are some suppliers that sell board building tools and materials, but co-ordinate to Pyzel, you can go nearly everything you need from your local hardware store. Some of these gadgets, you tin brand yourself.

"A lot of guys use 25 different tools. I guess I'm a more rugged shaper considering I merely use about five," Pyzel laughs.

Hither's where he says y'all should get-go.

METALUX 8-Foot WHITE FLORESCENT STRIP LIGHT

"I of the most basic, just very important tools for a shaper to take is good lighting," says Pyzel. "The worst affair placing a lite directly above you. You want the lite coming from the side. Install fluorescent lights on your shelves at about chest-high. You're looking for all the subtleties in the shadows when you shape and this will allow you to see them."

The Metalux has a unique flip-up socket design for quick installation. It'southward durable and won't break the bank for setting upwards a kickoff-fourth dimension shaping bay.

Metalux 8-human foot White Fluorescent Strip Light $38.97

HARDBOARD TEMPERED PANEL MASONITE Canvas

In that location are certain templates y'all tin purchase for whatsoever board yous want to brand, but if you're looking to do your own pattern or recreate an old stick, you can make a template. Masonite is pretty standard for DIY-ers.

Masonite is the shine, elevation layer used on skate ramps by and large sold at the hardware shop. The i/eight-inch is easier to cut. They come up in 4-foot x 8-foot sheets. Lay it out and trace away.

Hardboard Tempered Panel one/eight in. four ft. x 8 ft.

STANLEY LEVERLOCK

Measure twice, cut once.

A shaper, like any craftsman, needs a good measuring tape and this is a solid option–Light and sturdy. Pyzel prefers this cocky-locking tape. Super unproblematic.

Stanley Leverlock $4.84

MOLDEX 220 N95 DUST MASK

If you program on crafting a board from polyurethane cream, know that it's still a somewhat toxic (though not gaseous) petroleum product. From a veteran similar Pyzel to a garage hobbyist, anyone mowing foam needs the proper safety gear.

The Moldex 2200 has a collapse-resistant trounce and contour molded olfactory organ span. A soft foam cushion eliminates force per unit area points.

Moldex 220 N95 $3

Hand SAW

"Y'all demand a handsaw to cut the outline from the blank after the template has been drawn," says Pyzel. "You tin can literally get almost whatever old handsaw. You just don't want information technology to be super coarse or super fine."

If you can't ophidian ane from the neighbor'due south shed, this 12-inch-long tapered saw will certainly do the job. Use the tapered end for nose and tail and the fat heart part to keep the runway directly upwards and downwardly.

Greenlight Surfboard Shaping Handsaw $9.98

WEN Electrical PLANER

OK. Hither'due south your ability tool and i of your biggest investments as a fledgling shaper. We went with a less-expensive planer for folks just getting the issues in the garage. This is Wen's basic 120 volt, half dozen AMP workhorse. But it's been specifically modified for board shaping.

It now has a 20-pes cord for mobility around the shaping bay and a vacuum exhaust attachment. The front shoe is rounded so that it doesn't gouge the blank. Depth control on the summit knob goes from zero to ane/8-inch.

"This tool cuts really efficiently. You desire to go every bit close equally possible to your final shape with the plane," says Pyzel, "A lot of first-timers get really scared when they use the airplane. They recollect they're going to start messing upwardly, so they ease off and recall they tin do all that shaping with the surform. But that's not the fashion to do it."

Modified Wen Planer $215

STANLEY SURFORM

A surform is among the almost bones and universal tools of shaping. It'southward substantially the tuning step between the aeroplane and the sandpaper.

Pyzel suggests a larger surform to utilize on the bigger, flatter surfaces and a smaller, unmarried-headed surform for the intricacies. The Stanley 10-inch is a skillful first tool, known for its durable-but-lightweight alloy trunk. Generally used sideways on the deck, information technology removes material rapidly. New blades are an easy swap.

Stanley Surform 10-inch Airplane $17.80

Stanley Surform Pocket Plane $7.85

ARTU HOBBY Plane

The Artu is a slightly narrow-trunk plane and uses standard razor blades found at your local hardware shop. This hobby plane is multi-purpose, working as several dissimilar tools in i. Information technology uses high-quality industrial blades that shouldn't really need sharpening. Clean cuts.

Artu Hobby Plane $19

CALIPERS

The caliper is used for measuring thickness. Shaper Supply has a basic caliper for $29 and a more than complicated scissor caliper for $75, but Pyzel insists that y'all can save money here and build your own.

"You lot can use the cutting offs from the Masonite and cutting 2 basic shapes, then attach them with a bolt and wingnut," he explains. "You hold the caliper to the rail, hold information technology nevertheless every bit you pull information technology dorsum and lay information technology on a tape measure to estimate the thickness."

Basic Calipers $29

FLEXPAD Foam SHAPING PADS

Y'all may know this from basic DIY projects as a sanding pad. It's as basic as a tool tin become. The block doesn't do the actual sanding, but the sandpaper around it does. Rigid blocks are used for flat parts of the board and the soft flex is best for profile sanding.

Pyzel feels that a shaping pad is something you tin can probably make yourself, like many other tools.

"You can probably detect a piece of 2x4 and some carpeting in a dumpster," he says, "I've shaped all over the world in places that don't have supplies. I just plant something that works."

Flexpad Foam Shaping Pad $20.50

SANDING SCREEN

"These are fabricated for drywall but have been adapted for shaping," Pyzel explains. "Screens come up in different grits. simply lower grits are more effective at cutting cleanly."

Screens are used primarily for the rail. Bachelor in 120, 180 and 240 grit.

Sanding Screen 120 grit $3

SPOKESHAVE

"The stringer is hard and the cream is soft," says Pyzel. "A lot of novice, and even some skilful shapers, brand a error when they're sanding by bringing down the foam but the stringer stays loftier. When yous run your hands across the deck you can feel that the stringer creates a ridge. I don't leave it high. I accept this weird obsession where I never desire to experience that crash-land."

He explains that you tin can customize a plane to fit into the curves of the olfactory organ of the board but about shapers volition employ a spokeshave, a tiny plane with handles on the side used to shape and smooth woods projects, to bring down the stringer. This is very basic to aid with the rocker.

Spokeshave $eight.95

INDASA WHITELINE SANDPAPER

Information technology'southward a good idea to familiarize yourself with sandpaper, the different kinds and the grit. Rough paper is lower dust; fine newspaper is higher grit.

"At that place's so many unlike variations of sandpaper," says Pyzel, "Some guys go all the manner down to 220. I only shape with twoscore dust. It's worth investing in good sandpaper. I'll use i canvas for 100 boards."

Shaper Supply carries Indasa sandpaper for its loftier quality cutting ability and efficiency.

Indasa Whiteline Sandpaper $1.twenty/single sheet

What Kind Of Respirator Mask Do You Need For Surfboard Repairs